Active front steering

Basic system

Active front steering (AFS) is technology designed to make the front wheels turn a certain number of degrees in accordance with the speed of the vehicle.  It was originally developed by Bavarian Motor Works (BMW) in 2003 and the ZF Lenksysteme method used is pretty much the same used in the AFS of other cars.  The slower the speed, the greater number of degrees the wheels are turned per degree of movement of the steering wheel; more front wheel turning is required than at higher speeds.  This prevents over and under-steering, as in parking situations or high speed highway driving, when the former involves more turning of the wheels and the latter does not.  One stark example is locking the steering wheel after parking.  It should take less than half a turn.  In normal vehicles, it can take more than two turns of the steering wheel to lock, as opposed to AFS, where fewer than two turns is needed. Sensors located in the steering column and detecting steering angle recognize where the driver wants to go and activate the AFS.  If the electronics shuts down, the planetary gear in the differential controlled by the AFS is locked, and fixed ratio steering takes over.  In the event of a planetary gear problem conventional steering then takes over, as there is a second shaft running from the steering rack running from the  to the planetary gear assembly.

A typical AFS looks like the following:

 

 

 

 

 

 

 

with a detailed configuration being:

 

 

 

 

 

 

 

 

1.  Main gear

2. Servotronic valve

3.  AFS actuator  including  the  synchronous  motor

4. Upper position gear system

5.  AFS electronic control system with the AFS Electronic Control Unit (ECU)

6.  Motor angle sensor

7. Electromagnetic locking unit

8. Pinion angle sensor

9. Steering pump

10. Oil reservoir with filter

11. Hoses

Other: Respective electrical connections of the ECU and the required software modules

The typical motor and electromagnetic locking units is:

 

 

 

 

 

and the AFS actuator:

 

 Active front steering and driveline dynamics functions

Two methods exist for steering adjustment, the ZF Lenksysteme approach and the Ackerman method. With the ZF Lenksysteme the variable steering ratio (VSR) is the ratio between the steering wheel angle and the average road wheel angle and this is changed in accordance with the driving environment, as a function of such factors as velocity.  The VSR also depends upon the pinion gear angles, or the rack displacement, it being less at higher speeds than lower ones.  This means more precision for smaller steering angles and reduced steering effort at larger steering angles [4].  This system has steering lead function (SLF) that adapts the steering response to signals about the vehicle situation, such as wheel angular velocity that determines the desired SLF.  The whole system has a feedback system, where the driver’s actions help control AFS actuator motion and the system response is fed back to the driver.

 The Ackerman method adjusts the steering angle by computing the difference between a reference yaw rate (movement around the vehicle’s vertical axis) and actual yaw rate.  Steering ability depends upon vehicle mass, road conditions, and velocity, among other factors, so better control is achieved by controlling the yaw rate [5]. 

 Most systems use the ZF Lenksysteme.

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References (Subject is indicated by URL – accessed 9 July 2011)

[1] Willy Klier, Gerd Reimann and Wolfgang Reinelt, Concept and Functionality of the Active Front Steering System, ZF Lenksysteme GmbH, Schwäbisch Gmünd, Germany, No. 2004-21-0073, 2003 SAE International (2003), pp. 1-3

[2] Ibid.

[3] Ibid.

[4] Ibid., p. 3

[5] http://resources.metapress.com/pdf-preview.axd?code=22113q1143813182&size=largest